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Heat Exchanger Retubing Technician Program

Course Description

This hands-on program trains technicians in tube removal, installation, expansion, and testing procedures essential for heat exchanger maintenance in refinery and petrochemical turnaround projects.

What you'll learn in this Course?

The Heat Exchanger Retubing Technician Program trains technicians in practical retubing work, focusing on safety, quality, and efficiency. It introduces heat exchanger basics, the role of a technician, retubing workflow, and safety awareness. Tube removal techniques cover mechanical cutting, hydraulic extraction, manual removal tools, and damage prevention. Tube preparation includes cleaning methods, end preparation, dimensional checks, and material handling. Tube installation methods include insertion practices, tube rolling techniques, welding support basics, alignment control, and use of retubing tools such as tube expanders, rolling machines, and measurement tools. Inspection support activities include visual checks, leak identification, NDT assistance, and rectification support. Safety and permit compliance cover confined space rules, hot work precautions, PPE requirements, and emergency procedures. Shutdown execution support includes task sequencing, coordination with supervisors, housekeeping, and time discipline. Quality control awareness covers acceptance criteria, common defects, and rework prevention. Documentation basics and equipment care cover daily tool checks, lubrication, damage reporting, and storage practices.

The module highlights how thoughtful planning can directly improve project quality, reduce accidents, and help projects finish on time and within budget.

Course Content

  • Introduction to Retubing Work
  • Tube Removal Techniques
  • Tube Preparation
  • Tube Installation Methods
  • Use of Retubing Tools
  • Inspection Support Activities
  • Safety and Permit Compliance
  • Shutdown Execution Support
  • Quality Control Awareness
  • Equipment Care and Maintenance

Eligibilty Criteria

Technicians holding RPS certification or equivalent technical qualifications in mechanical trades.

Course Benefits

1. Awareness about roles & responsibilities
2. How to use the latest tools, systems and ppe
3. Communication and Interpretation skills
4. How to plan and carry out the task effectively
5. Theoritical knowledge about the subject
6. Latest industry trends and benchmarks
7. Productivity techniques
8. How to approach work safety effectively

Acquire practical skills in heat exchanger tube removal using cutting and pulling techniques, Develop proficiency in tube installation roller expansion and hydraulic expansion methods, Master tube-to-tubesheet joint inspection and leak testing procedures, Understand heat exchanger construction tube materials and expansion specifications, Improve employment readiness for specialized retubing roles in turnaround maintenance crews

Course Curriculum

  • Lesson 1 : Heat exchanger basics (45:00 m)
  • Lesson 2 : Role of technician (45:00 m)
  • Lesson 3 : Retubing workflow (45:00 m)
  • Lesson 4 : Safety awareness (45:00 m)

  • Lesson 1 : Mechanical cutting (45:00 m)
  • Lesson 2 : Hydraulic extraction (45:00 m)
  • Lesson 3 : Manual removal tools (45:00 m)
  • Lesson 4 : Damage prevention (45:00 m)

  • Lesson 1 : Cleaning methods (45:00 m)
  • Lesson 2 : End preparation (45:00 m)
  • Lesson 3 : Dimensional checks (45:00 m)
  • Lesson 4 : Material handling (45:00 m)

  • Lesson 1 : Tube insertion practices (45:00 m)
  • Lesson 2 : Tube rolling techniques (45:00 m)
  • Lesson 3 : Welding support basics (45:00 m)
  • Lesson 4 : Alignment control (45:00 m)

  • Lesson 1 : Tube expanders (45:00 m)
  • Lesson 2 : Rolling machines (45:00 m)
  • Lesson 3 : Measurement tools (45:00 m)
  • Lesson 4 : Tool safety (45:00 m)

  • Lesson 1 : Visual checks (45:00 m)
  • Lesson 2 : Leak identification (45:00 m)
  • Lesson 3 : NDT assistance (45:00 m)
  • Lesson 4 : Rectification support (45:00 m)

  • Lesson 1 : Confined space rules (45:00 m)
  • Lesson 2 : Hot work precautions (45:00 m)
  • Lesson 3 : PPE requirements (45:00 m)
  • Lesson 4 : Emergency procedures (45:00 m)

  • Lesson 1 : Task sequencing (45:00 m)
  • Lesson 2 : Coordination with supervisors (45:00 m)
  • Lesson 3 : Housekeeping (45:00 m)
  • Lesson 4 : Time discipline (45:00 m)

  • Lesson 1 : Acceptance criteria (45:00 m)
  • Lesson 2 : Common defects (45:00 m)
  • Lesson 3 : Rework prevention (45:00 m)
  • Lesson 4 : Documentation basics (45:00 m)

  • Lesson 1 : Daily tool checks (45:00 m)
  • Lesson 2 : Lubrication basics (45:00 m)
  • Lesson 3 : Damage reporting (45:00 m)
  • Lesson 4 : Storage practices (45:00 m)
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Paid

Trainees explore the five key phases of a project life cycle — initiation, planning, execution, monitoring & control, and closure.

Course Includes:
  • Modules 10
  • Duration 5-6 weeks
  • Students 80+ Enrolled
  • Language English & Hindi
  • Deadline 15 January 2026
  • Skill Level Professional
  • Certifications Yes
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Certification Included
Hands-on Training
Zero Registration Fee
Top Trainers
100% Job Assistance
Money-Back Guarantee
ISO Certified
Certification Included
Hands-on Training
Zero Registration Fee
Top Trainers
100% Job Assistance
Money-Back Guarantee
ISO Certified