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Heat Exchanger Technician Program

Course Description

This comprehensive program trains technicians in heat exchanger inspection, maintenance, repair, and performance testing procedures for shell-and-tube and other exchanger types in industrial service.

What you'll learn in this Course?

The Heat Exchanger Technician Program provides comprehensive training on operation, maintenance, and inspection of heat exchangers. It introduces heat exchangers, types, applications, basic operating principles, key components, and safety awareness. Routine maintenance activities cover inspection routines, cleaning methods, leak detection, and maintenance schedules. Bundle handling and inspection include bundle removal basics, handling precautions, visual inspection, and storage requirements. Gasket and sealing systems cover gasket types, installation practices, torque tightening, and leak prevention. Tube side and shell side maintenance include fouling identification, mechanical cleaning, chemical cleaning awareness, and corrosion checks. Inspection and testing cover pressure testing basics, visual inspection, NDT overview, and documentation. Shutdown and turnaround work include preparation activities, execution during shutdown, coordination with teams, and post-work checks. Safety and permit systems cover confined space permits, lifting safety, hot work rules, and emergency response. Tool and equipment handling covers common tools usage, inspection, safe storage, and calibration awareness. Documentation and reporting include maintenance logs, inspection reports, defect reporting, and handover documentation.

The module highlights how thoughtful planning can directly improve project quality, reduce accidents, and help projects finish on time and within budget.

Course Content

  • Introduction to Heat Exchangers
  • Routine Maintenance Activities
  • Bundle Handling and Inspection
  • Gasket and Sealing Systems
  • Tube Side and Shell Side Maintenance
  • Inspection and Testing
  • Shutdown and Turnaround Work
  • Safety and Permit Systems
  • Tool and Equipment Handling
  • Documentation and Reporting

Eligibilty Criteria

Technicians holding RPS certification with mechanical maintenance background.

Course Benefits

1. Awareness about roles & responsibilities
2. How to use the latest tools, systems and ppe
3. Communication and Interpretation skills
4. How to plan and carry out the task effectively
5. Theoritical knowledge about the subject
6. Latest industry trends and benchmarks
7. Productivity techniques
8. How to approach work safety effectively

Develop expertise in heat exchanger disassembly cleaning and reassembly procedures, Master inspection techniques for tubes tubesheets baffles and shell components, Understand common failure mechanisms and appropriate repair methodologies, Apply hydrostatic testing and performance evaluation procedures post-maintenance, Strengthen technical capabilities for exchanger maintenance roles in process industries

Course Curriculum

  • Lesson 1 : Types and applications (45:00 m)
  • Lesson 2 : Basic operating principles (45:00 m)
  • Lesson 3 : Key components (45:00 m)
  • Lesson 4 : Safety awareness (45:00 m)

  • Lesson 1 : Inspection routines (45:00 m)
  • Lesson 2 : Cleaning methods (45:00 m)
  • Lesson 3 : Leak detection basics (45:00 m)
  • Lesson 4 : Maintenance schedules (45:00 m)

  • Lesson 1 : Bundle removal basics (45:00 m)
  • Lesson 2 : Handling precautions (45:00 m)
  • Lesson 3 : Visual inspection (45:00 m)
  • Lesson 4 : Storage requirements (45:00 m)

  • Lesson 1 : Gasket types (45:00 m)
  • Lesson 2 : Installation practices (45:00 m)
  • Lesson 3 : Torque tightening (45:00 m)
  • Lesson 4 : Leak prevention (45:00 m)

  • Lesson 1 : Fouling identification (45:00 m)
  • Lesson 2 : Mechanical cleaning (45:00 m)
  • Lesson 3 : Chemical cleaning awareness (45:00 m)
  • Lesson 4 : Corrosion checks (45:00 m)

  • Lesson 1 : Pressure testing basics (45:00 m)
  • Lesson 2 : Visual inspection (45:00 m)
  • Lesson 3 : NDT overview (45:00 m)
  • Lesson 4 : Documentation (45:00 m)

  • Lesson 1 : Preparation activities (45:00 m)
  • Lesson 2 : Execution during shutdown (45:00 m)
  • Lesson 3 : Coordination with teams (45:00 m)
  • Lesson 4 : Post-work checks (45:00 m)

  • Lesson 1 : Confined space permits (45:00 m)
  • Lesson 2 : Lifting safety (45:00 m)
  • Lesson 3 : Hot work rules (45:00 m)
  • Lesson 4 : Emergency response (45:00 m)

  • Lesson 1 : Common tools usage (45:00 m)
  • Lesson 2 : Tool inspection (45:00 m)
  • Lesson 3 : Safe storage (45:00 m)
  • Lesson 4 : Calibration awareness (45:00 m)

  • Lesson 1 : Maintenance logs (45:00 m)
  • Lesson 2 : Inspection reports (45:00 m)
  • Lesson 3 : Defect reporting (45:00 m)
  • Lesson 4 : Handover documentation (45:00 m)
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Paid

Trainees explore the five key phases of a project life cycle — initiation, planning, execution, monitoring & control, and closure.

Course Includes:
  • Modules 10
  • Duration 6-7 weeks
  • Students 80+ Enrolled
  • Language English & Hindi
  • Deadline 15 January 2026
  • Skill Level Professional
  • Certifications Yes
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ISO Certified
Certification Included
Hands-on Training
Zero Registration Fee
Top Trainers
100% Job Assistance
Money-Back Guarantee
ISO Certified