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Heater / Furnace Maintenance Technician Program

Course Description

This specialized program trains technicians in fired heater and furnace maintenance procedures including refractory work, tube inspection, burner servicing, and safe access techniques for high-temperature equipment.

What you'll learn in this Course?

The Heater / Furnace Maintenance Technician Program trains technicians in the operation, maintenance, and inspection of industrial heaters and furnaces. It introduces types of heaters and furnaces, operating principles, key components, and safety awareness. Routine maintenance activities cover burner inspection, tube condition checks, refractory inspection, and daily checks. Fuel and combustion systems include fuel lines and valves, air supply systems, flame monitoring, and draft control. Mechanical components maintenance covers supports, expansion joints, dampers, doors, insulation systems, fasteners, and hardware. Instrumentation support includes thermocouples, gauges, safety interlocks, alarm awareness, and basic calibration. Inspection and testing include visual inspection, thickness measurement, leak detection, and NDT awareness. Safety and permit compliance cover hot work permits, confined space entry, gas testing coordination, and emergency response. Shutdown and start-up support include preparation, maintenance execution, start-up monitoring, and post-start inspection. Housekeeping and asset care cover cleaning practices, foreign material control, waste handling, and tool management. Documentation and reporting include maintenance records, inspection checklists, defect logs, and handover notes.

The module highlights how thoughtful planning can directly improve project quality, reduce accidents, and help projects finish on time and within budget.

Course Content

  • Introduction to Heaters and Furnaces
  • Routine Maintenance Activities
  • Fuel and Combustion Systems
  • Mechanical Components Maintenance
  • Instrumentation Support
  • Inspection and Testing
  • Safety and Permit Compliance
  • Shutdown and Start-up Support
  • Housekeeping and Asset Care
  • Documentation and Reporting

Eligibilty Criteria

Technicians holding RPS certification with experience in mechanical or refractory work.

Course Benefits

1. Awareness about roles & responsibilities
2. How to use the latest tools, systems and ppe
3. Communication and Interpretation skills
4. How to plan and carry out the task effectively
5. Theoritical knowledge about the subject
6. Latest industry trends and benchmarks
7. Productivity techniques
8. How to approach work safety effectively

Acquire hands-on skills in furnace tube inspection removal and replacement procedures, Develop competency in refractory repair installation and curing techniques, Master burner maintenance adjustment and combustion optimization procedures, Understand furnace safety protocols including hot work permits and isolation requirements, Enhance employability in refinery and petrochemical heater maintenance operations

Course Curriculum

  • Lesson 1 : Types of heaters and furnaces (45:00 m)
  • Lesson 2 : Operating principles (45:00 m)
  • Lesson 3 : Key components (45:00 m)
  • Lesson 4 : Safety awareness (45:00 m)

  • Lesson 1 : Burner inspection (45:00 m)
  • Lesson 2 : Tube condition checks (45:00 m)
  • Lesson 3 : Refractory inspection (45:00 m)
  • Lesson 4 : Daily checks (45:00 m)

  • Lesson 1 : Fuel lines and valves (45:00 m)
  • Lesson 2 : Air supply systems (45:00 m)
  • Lesson 3 : Flame monitoring (45:00 m)
  • Lesson 4 : Draft control (45:00 m)

  • Lesson 1 : Supports and expansion joints (45:00 m)
  • Lesson 2 : Dampers and doors (45:00 m)
  • Lesson 3 : Insulation systems (45:00 m)
  • Lesson 4 : Fasteners and hardware (45:00 m)

  • Lesson 1 : Thermocouples and gauges (45:00 m)
  • Lesson 2 : Safety interlocks (45:00 m)
  • Lesson 3 : Alarm awareness (45:00 m)
  • Lesson 4 : Basic calibration support (45:00 m)

  • Lesson 1 : Visual inspection (45:00 m)
  • Lesson 2 : Thickness measurement basics (45:00 m)
  • Lesson 3 : Leak detection (45:00 m)
  • Lesson 4 : NDT awareness (45:00 m)

  • Lesson 1 : Hot work permits (45:00 m)
  • Lesson 2 : Confined space entry (45:00 m)
  • Lesson 3 : Gas testing coordination (45:00 m)
  • Lesson 4 : Emergency response (45:00 m)

  • Lesson 1 : Shutdown preparation (45:00 m)
  • Lesson 2 : Maintenance execution (45:00 m)
  • Lesson 3 : Start-up monitoring (45:00 m)
  • Lesson 4 : Post-start inspection (45:00 m)

  • Lesson 1 : Cleaning practices (45:00 m)
  • Lesson 2 : Foreign material control (45:00 m)
  • Lesson 3 : Waste handling (45:00 m)
  • Lesson 4 : Tool management (45:00 m)

  • Lesson 1 : Maintenance records (45:00 m)
  • Lesson 2 : Inspection checklists (45:00 m)
  • Lesson 3 : Defect logs (45:00 m)
  • Lesson 4 : Handover notes (45:00 m)
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Paid

Trainees explore the five key phases of a project life cycle — initiation, planning, execution, monitoring & control, and closure.

Course Includes:
  • Modules 10
  • Duration 6-7 weeks
  • Students 80+ Enrolled
  • Language English & Hindi
  • Deadline 15 January 2026
  • Skill Level Professional
  • Certifications Yes
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Certification Included
Hands-on Training
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Top Trainers
100% Job Assistance
Money-Back Guarantee
ISO Certified
Certification Included
Hands-on Training
Zero Registration Fee
Top Trainers
100% Job Assistance
Money-Back Guarantee
ISO Certified