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This supervisory program trains engineers in bolted joint assembly procedures, quality verification, leak prevention, and team management for critical piping and pressure equipment connections.
The Joint Integrity Supervisor Program develops skills for supervising and ensuring the integrity of bolted joints in industrial projects. It introduces joint integrity concepts, importance, types of joints, failure consequences, and supervisory responsibilities. Joint integrity standards and codes cover ASME and API references, client specifications, torque standards, and documentation requirements. Bolting materials and tools include studs, bolts, gaskets, torque and tensioning tools, calibration, and handling. Joint preparation and assembly cover surface preparation, gasket installation, bolt tightening sequences, and lubrication practices. Tightening and tensioning methods include torque tightening, hydraulic tensioning, load calculations, and verification checks. Supervision of bolting operations involves work sequencing, manpower supervision, tool control, and quality assurance. Inspection and quality control cover visual inspection, torque verification, leak prevention, and acceptance criteria. Safety management in bolting addresses stored energy hazards, pinch points, PPE enforcement, and permit compliance. Documentation and traceability include joint integrity records, bolt tagging, torque records, and handover documentation. Shutdown and turnaround support covers pre-shutdown planning, execution, critical joint control, and start-up readiness.
The module highlights how thoughtful planning can directly improve project quality, reduce accidents, and help projects finish on time and within budget.
Diploma or BE holders in Mechanical Production Engineering or Mechatronics disciplines.
Develop expertise in bolted joint design principles gasket selection and torque calculation methods, Master joint assembly procedures including controlled bolting sequences and tension verification, Understand leak mechanisms joint integrity testing and acceptance criteria, Apply quality assurance techniques for critical joint documentation and traceability, Strengthen supervisory skills for managing joint integrity teams in construction and turnaround projects
Trainees explore the five key phases of a project life cycle — initiation, planning, execution, monitoring & control, and closure.
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