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This advanced hands-on program trains technicians in reactor vessel maintenance, including internals inspection, catalyst handling, nozzle repair, and confined space procedures for petrochemical units.
The Reactor Maintenance Technician Program equips technicians with skills required for safe and effective maintenance of industrial reactors. It covers reactor fundamentals including types of reactors, process purpose, operating conditions, and technician responsibilities. Reactor internals are addressed with focus on catalyst systems, distributors, trays, support grids, and common wear mechanisms. Opening and isolation activities include blinding methods, decontamination, gas freeing, and strict permit compliance. Internal inspection covers visual inspection, damage identification, hot spot evidence, and proper documentation. Catalyst handling includes unloading, loading techniques, density control, and safety precautions. Refractory and lining topics include refractory types, failure signs, repair techniques, and curing basics. Mechanical maintenance covers bolting practices, gasket replacement, nozzle checks, and dimensional control. Hydrotest and leak testing include test preparation, pressure holding, observation points, and test records. HSE and confined space safety cover confined space hazards, gas testing, rescue readiness, and PPE standards. Shutdown coordination includes sequence planning, interface management, time control, and handover practices.
The module highlights how thoughtful planning can directly improve project quality, reduce accidents, and help projects finish on time and within budget.
Technicians with RPS certification and prior experience in vessel or column maintenance.
Acquire specialized skills in reactor disassembly, inspection, and reassembly during turnarounds, Master catalyst unloading/loading techniques and vessel entry safety protocols, Develop competency in nozzle reinforcement and weld repair procedures, Understand reactor-specific degradation mechanisms and inspection methods, Enhance opportunities in high-value petrochemical reactor turnaround teams
Trainees explore the five key phases of a project life cycle — initiation, planning, execution, monitoring & control, and closure.
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