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Course Description

This program trains engineers in valve selection, disassembly, repair, testing, and maintenance strategies to ensure reliable operation in process systems.

What you'll learn in this Course?

The Valve Maintenance Supervisor Program is designed to develop supervisory competency in planning, executing, and controlling valve maintenance activities in industrial facilities. It covers valve maintenance fundamentals including valve functions, service conditions, industry applications, and supervisory responsibilities. Valve types and construction include gate, globe, ball, butterfly, check, and control valves with component identification. Maintenance planning and control address preventive maintenance, corrective planning, resource allocation, and scheduling priorities. Team and resource management include skill allocation, job assignment, productivity tracking, and discipline control. Disassembly and inspection oversight covers inspection checkpoints, damage identification, acceptance criteria, and repair approval. Repair and reassembly control includes seat and trim repairs, packing replacement, torque control, and functional checks. Testing and certification cover pressure testing, leak testing, test documentation, and client witnessing. HSE and permit compliance include LOTO enforcement, pressure safety, PPE compliance, and permit verification. Shutdown and turnaround control address scope definition, sequence management, time and quality control, and handover readiness. Documentation and reporting include maintenance records, test reports, client submissions, and audit readiness.

The module highlights how thoughtful planning can directly improve project quality, reduce accidents, and help projects finish on time and within budget.

Course Content

  • Valve Maintenance Fundamentals
  • Valve Types & Construction
  • Maintenance Planning & Control
  • Team & Resource Management
  • Disassembly & Inspection Oversight
  • Repair & Reassembly Control
  • Testing & Certification
  • HSE & Permit Compliance
  • Shutdown & Turnaround Control
  • Documentation & Reporting

Eligibilty Criteria

Engineers or supervisors responsible for valve integrity and maintenance.

Course Benefits

1. Awareness about roles & responsibilities
2. How to use the latest tools, systems and ppe
3. Communication and Interpretation skills
4. How to plan and carry out the task effectively
5. Theoritical knowledge about the subject
6. Latest industry trends and benchmarks
7. Productivity techniques
8. How to approach work safety effectively

Develop comprehensive understanding of valve types, materials, and failure modes analysis, Master overhaul procedures, seat lapping, stem packing replacement, and actuator integration, Apply pressure testing and leak detection methods per API standards, Understand preventive maintenance scheduling and spare parts management, Strengthen technical capabilities for valve reliability in critical process applications

Course Curriculum

  • Lesson 1 : Valve functions (45:00 m)
  • Lesson 2 : Service conditions (45:00 m)
  • Lesson 3 : Industry applications (45:00 m)
  • Lesson 4 : Supervisory role (45:00 m)

  • Lesson 1 : Gate & globe valves (45:00 m)
  • Lesson 2 : Ball & butterfly valves (45:00 m)
  • Lesson 3 : Check & control valves (45:00 m)
  • Lesson 4 : Component identification (45:00 m)

  • Lesson 1 : Preventive maintenance (45:00 m)
  • Lesson 2 : Corrective planning (45:00 m)
  • Lesson 3 : Resource allocation (45:00 m)
  • Lesson 4 : Scheduling priorities (45:00 m)

  • Lesson 1 : Skill allocation (45:00 m)
  • Lesson 2 : Job assignment (45:00 m)
  • Lesson 3 : Productivity tracking (45:00 m)
  • Lesson 4 : Discipline control (45:00 m)

  • Lesson 1 : Inspection checkpoints (45:00 m)
  • Lesson 2 : Damage identification (45:00 m)
  • Lesson 3 : Acceptance criteria (45:00 m)
  • Lesson 4 : Repair approval (45:00 m)

  • Lesson 1 : Seat & trim repairs (45:00 m)
  • Lesson 2 : Packing replacement (45:00 m)
  • Lesson 3 : Torque control (45:00 m)
  • Lesson 4 : Functional checks (45:00 m)

  • Lesson 1 : Pressure testing (45:00 m)
  • Lesson 2 : Leak testing (45:00 m)
  • Lesson 3 : Test documentation (45:00 m)
  • Lesson 4 : Client witnessing (45:00 m)

  • Lesson 1 : LOTO enforcement (45:00 m)
  • Lesson 2 : Pressure safety (45:00 m)
  • Lesson 3 : PPE compliance (45:00 m)
  • Lesson 4 : Permit verification (45:00 m)

  • Lesson 1 : Scope definition (45:00 m)
  • Lesson 2 : Sequence management (45:00 m)
  • Lesson 3 : Time & quality control (45:00 m)
  • Lesson 4 : Handover readiness (45:00 m)

  • Lesson 1 : Maintenance records (45:00 m)
  • Lesson 2 : Test reports (45:00 m)
  • Lesson 3 : Client submissions (45:00 m)
  • Lesson 4 : Audit readiness (45:00 m)
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Paid

Trainees explore the five key phases of a project life cycle — initiation, planning, execution, monitoring & control, and closure.

Course Includes:
  • Modules 10
  • Duration 5-7 weeks
  • Students 80+ Enrolled
  • Language English & Hindi
  • Deadline 15 January 2026
  • Skill Level Professional
  • Certifications Yes
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Certification Included
Hands-on Training
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Top Trainers
100% Job Assistance
Money-Back Guarantee
ISO Certified
Certification Included
Hands-on Training
Zero Registration Fee
Top Trainers
100% Job Assistance
Money-Back Guarantee
ISO Certified