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Course Description

This technical program equips technicians with advanced valve diagnostic, repair, and testing skills for control, safety, and isolation valves in process plants.

What you'll learn in this Course?

The Valve Maintenance Technician program equips participants with core technical skills to service and maintain industrial valves by covering valve operating principles, common valve types, and technician responsibilities. The training focuses on controlled disassembly, inspection, repair, reassembly, calibration, and testing, along with basic troubleshooting and documentation practices. Strong emphasis is placed on safety, permit compliance, shutdown support, quality assurance, and traceability to ensure reliable, safe, and compliant valve maintenance operations in industrial environments.

The module highlights how thoughtful planning can directly improve project quality, reduce accidents, and help projects finish on time and within budget.

Course Content

  • Valve Technology Fundamentals
  • Valve Types & Components
  • Disassembly & Inspection
  • Repair & Refurbishment
  • Reassembly & Calibration
  • Testing & Troubleshooting
  • Documentation & Traceability
  • HSE & Permit Compliance
  • Shutdown & Field Support
  • Quality & Performance Assurance

Eligibilty Criteria

Technicians with prior valve or mechanical experience.

Course Benefits

1. Awareness about roles & responsibilities
2. How to use the latest tools, systems and ppe
3. Communication and Interpretation skills
4. How to plan and carry out the task effectively
5. Theoritical knowledge about the subject
6. Latest industry trends and benchmarks
7. Productivity techniques
8. How to approach work safety effectively

Develop expertise in valve diagnostics using pressure testing and acoustic methods, Master trim replacement, seat repair, and fugitive emission control techniques, Apply calibration and stroking procedures for control valves, Understand material compatibility and upgrade recommendations, Enhance capabilities for specialized valve maintenance in high-reliability operations

Course Curriculum

  • Lesson 1 : Valve operating principles (45:00 m)
  • Lesson 2 : Service conditions (45:00 m)
  • Lesson 3 : Industry applications (45:00 m)
  • Lesson 4 : Technician responsibilities (45:00 m)

  • Lesson 1 : Gate & globe valves (45:00 m)
  • Lesson 2 : Ball & butterfly valves (45:00 m)
  • Lesson 3 : Check & control valves (45:00 m)
  • Lesson 4 : Trim components (45:00 m)

  • Lesson 1 : Controlled dismantling (45:00 m)
  • Lesson 2 : Component inspection (45:00 m)
  • Lesson 3 : Damage assessment (45:00 m)
  • Lesson 4 : Dimensional checks (45:00 m)

  • Lesson 1 : Lapping & polishing (45:00 m)
  • Lesson 2 : Seat replacement (45:00 m)
  • Lesson 3 : Stem & guide repair (45:00 m)
  • Lesson 4 : Packing systems (45:00 m)

  • Lesson 1 : Assembly sequence (45:00 m)
  • Lesson 2 : Torque calibration (45:00 m)
  • Lesson 3 : Clearance checks (45:00 m)
  • Lesson 4 : Functional alignment (45:00 m)

  • Lesson 1 : Pressure & leak testing (45:00 m)
  • Lesson 2 : Operational testing (45:00 m)
  • Lesson 3 : Failure diagnosis (45:00 m)
  • Lesson 4 : Corrective actions (45:00 m)

  • Lesson 1 : Repair reports (45:00 m)
  • Lesson 2 : Test records (45:00 m)
  • Lesson 3 : Material traceability (45:00 m)
  • Lesson 4 : Client submission (45:00 m)

  • Lesson 1 : Pressure safety (45:00 m)
  • Lesson 2 : LOTO application (45:00 m)
  • Lesson 3 : PPE standards (45:00 m)
  • Lesson 4 : Chemical handling (45:00 m)

  • Lesson 1 : Valve change-outs (45:00 m)
  • Lesson 2 : On-site troubleshooting (45:00 m)
  • Lesson 3 : Time discipline (45:00 m)
  • Lesson 4 : Handover practices (45:00 m)

  • Lesson 1 : Inspection cooperation (45:00 m)
  • Lesson 2 : Acceptance criteria (45:00 m)
  • Lesson 3 : Rework management (45:00 m)
  • Lesson 4 : Continuous improvement (45:00 m)
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Paid

Trainees explore the five key phases of a project life cycle — initiation, planning, execution, monitoring & control, and closure.

Course Includes:
  • Modules 10
  • Duration 6-7 weeks
  • Students 80+ Enrolled
  • Language English & Hindi
  • Deadline 15 January 2026
  • Skill Level Professional
  • Certifications Yes
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Certification Included
Hands-on Training
Zero Registration Fee
Top Trainers
100% Job Assistance
Money-Back Guarantee
ISO Certified
Certification Included
Hands-on Training
Zero Registration Fee
Top Trainers
100% Job Assistance
Money-Back Guarantee
ISO Certified